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RESTORING A BARN FIND 1989 BMW E24 635CSI | PT2

Mat Armstrong@MatArmstrongbmx1.5M viewsAug 16, 202217:15
Source
YT
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1.5M
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7M
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Description

Thanks to Towbar express for the towbar on the Range rover

Promos

Head to squarespace.com ​to save 10% off your first purchase of a website or domain using code - matarmstrong I bought this 1989 BMW 635csi which had been stored in a barn for around 20 years and left to rust away. Im hoping to restore the BMW and upgrade it as i go along. But first we need to deal with the rust situation!

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Notes

Start
AI OverviewDefault language

The video follows the ongoing restoration of a 1989 BMW E24 635CSI that had been stored in a barn for over two decades. The host outlines the condition of the car, emphasizing extensive rust and the need for a complete mechanical refresh. Early segments focus on removing the heavy automatic gearbox, a task complicated by seized exhaust bolts, rusted hangers, and a stubborn prop shaft connection. Through a combination of improvisation and careful dismantling, the gearbox is removed, revealing a manual five-speed transmission and associated components which will be used in the future build. The narrative then shifts to engine removal, detailing the challenges of the wiring loom, the inlet manifold, and supporting ancillaries, all while preserving key connections for reassembly. With the engine out, the chassis and subframe are exposed for rust assessment, and the possibility of a future engine swap or rebuild is discussed, alongside the logistical decision to move the project to a dedicated unit space to minimize disruption to other builds on the channel. The episode closes with a look toward the next phase, including structural repairs, further disassembly, and a plan to bring the E24 back to life in a larger, more equipped workspace, thanking viewers for their ongoing support and inviting continued engagement. The restoration narrative blends hands-on mechanical work with project management and channel growth. Each major step is framed as a learning opportunity, from freeing bolts and cutting exhaust to managing wiring harnesses and engine isolation. The host reflects on the balance between preserving originality and enabling upgrades, acknowledging that tough rust repairs will dictate the project trajectory. The build is presented not just as a car restoration but as a creative journey, with the vehicle acting as a centerpiece for expanding the creator’s workspace and capabilities. The tone remains practical and optimistic, highlighting how the new unit space enables more ambitious future milestones while maintaining appreciation for the support from the audience. Throughout, the host invites input on direction, particularly regarding engine choices and the scope of rust repair, reinforcing a collaborative, community-driven restoration process.

Topics · autos & vehicles · restoration · classic cars · car rebuilding

Questions answered

What is the current plan for the engine in the BMW E24 restoration?
The video discusses replacing the automatic gearbox with a five-speed manual transmission and considering options for the engine, including rebuilding the current engine or potentially swapping to a different powertrain, with final decisions to be guided by feasibility and future goals for the build.
Why was the engine and gearbox removal significant in this episode?
Removing the engine and gearbox provides access to the chassis for rust inspection, enables the stripping of the front subframes, and creates space to plan the next phase of the restoration, including potential engine work, rust repair, and overall project scope.