The birth of my custom gaming case - Personal rig update 2015 Part 3
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Description
When I reached out to Protocase about creating a custom, rackmountable case for my personal PC, I DID not think I would be this blown away with the final product...
Channels and socials
Check out Protocase: protocase.com UpDesk link: updesk.com Freshbooks link: linustechtips.com Pricing & discussion: linustechtips.com Support us: linustechtips.com Join our community forum: bit.ly twitter.com @LinusTech Intro Screen Music Credit: Title: Laszlo - Supernova Video Link: youtube.com iTunes Download Link: itunes.apple.com Artist Link: soundcloud.com Outro Screen Music Credit: Approaching Nirvana - Sugar High youtube.com Sound effects provided by freesfx.co.uk
The birth of my custom gaming case documents the end-to-end fabrication of a rackmountable PC chassis, produced in collaboration with Protocase. The video opens with an intent to showcase the full journey from bending and cutting to the final assembly, rather than saving the best parts for last. Early on, the presenter details the laser cutting stage using a high-powered CO2 laser, including how the machine concentrates energy to vaporize metal and how the system uses nitrogen assist gas to control the cut and keep the workpiece clean. The narration then walks through deburring and edge finishing, where rotary brushes remove dragon's teeth and round sharp corners to produce a safe, uniform bare-metal surface. The bending phase follows, explaining air bending with a CNC-controlled press brake and the importance of simulating springback for precise geometry. After the parts are prepared and fasteners installed with careful spacing, the welding stage is touched on, highlighting Fronius gear for cleaner welds on thin sheet metal. The video then covers surface prep for painting, including degreasing, etching, masking with heat-resistant tape, and powder coating with a high voltage nozzle to ensure strong adhesion and a durable finish. Finally, the assembled, liquid-cooled rackmount case is highlighted as a unique, one-off build, with shoutouts to Protocase for their fabrication capabilities and to UPDesk for ergonomic desk solutions used in the presenter’s environment. The concluding sections urge viewers to engage with the channel, explore related topics, and consider supporting the creator via affiliate links and community forums, underscoring the broader ecosystem around high-end PC builds and custom fabrication.
Topics · technology · hardware · custom fabrication · computer hardware · process engineering · pc build
Questions answered
- What is the main purpose of the custom case project described in the video?
- The project aims to create a completely custom, rackmountable PC case for a personal rig, produced through a full fabrication process including laser cutting, bending, welding, and powder coating.
- Which company collaborated on building the case and what fabrication steps are highlighted?
- Protocase collaborated on the build, with emphasized steps including CO2 laser cutting, deburring, air bending on a CNC press brake, self-clinching fasteners, Fronius welding, surface preparation, and powder coating.
- What finishes and coatings are applied to the final parts, and why?
- Parts are degreased, etched, masked for bare metal areas, and powder coated to achieve corrosion resistance and strong adhesion, using a 100,000-volt powder coating nozzle for effective clinging of multiple layers.